24/7 INDUSTRIAL EMERGENCY DISPATCH: +91 96534 0470 | EST. 2014
info@himaliengineers.com | NAVI MUMBAI, MAHARASHTRA
CTI STANDARDS COMPLIANT // ISO 9001:2015 CERTIFIED

HEAVY-DUTY INDUSTRIAL COOLING TOWERS ENGINEERED FOR MAXIMUM THERMAL EFFICIENCY

Custom-designed FRP, Timber, and RCC cooling towers, comprehensive annual maintenance contracts (AMC), structural revamping, and OEM precision spare parts across India.

1,000+
TOWERS COMMISSIONED
99.4%
OPERATIONAL UPTIME SLA
< 4 HRS
EMERGENCY DISPATCH
EST. 2014
PROVEN RELIABILITY
SYSTEM TELEMETRY // ACTIVE
Thermal Rating: 100 TR to 5,000 TR / Cell
Structure Material: Isophthalic FRP / HDG Steel
Drift Loss Guarantee: ≤ 0.005% Circulating Water
Direct Support: +91 96534 0470

COMPREHENSIVE INDUSTRIAL COOLING TOWER SERVICES

From turnkey project engineering and new installations to scheduled annual maintenance and emergency repairs, we keep process industries operating at peak thermal efficiency.

Turnkey Cooling Tower Supply

Design, engineering, manufacturing, and on-site erection of cross-flow, counter-flow, and bottle-type FRP cooling towers adhering strictly to CTI standards.

  • Capacities: 10 TR to 5,000 TR
  • Custom basin & distribution designs
  • Energy-efficient aerofoil fan assemblies

Revamping & Reconstruction

Complete structural overhaul of aging timber, RCC, and FRP towers. We replace decaying structural members, upgrade water distribution headers, and boost cooling capacity up to 30%.

  • Timber-to-FRP conversions
  • Basin waterproofing & lamination
  • Thermal upgrade without civil changes

Fills & Eliminator Replacement

Supply and installation of virgin PVC honeycomb/cross-fluted fills, splash grids for dirty water, and low-drift eliminators designed to slash water loss to under 0.005%.

  • High-temp CPVC / Polypropylene fills
  • Non-clogging target spray nozzles
  • UV-treated cellular drift eliminators

Dynamic Balancing & Gearbox Overhauls

Precision on-site dynamic balancing of axial aerofoil FRP fans, laser alignment of drive shafts, and complete rebuilding of heavy-duty reduction gearboxes.

  • ISO 1940 Grade G2.5 balancing
  • Bearing replacements & seal overhauls
  • Noise & vibration reduction audits

Scale, Bio-film & Legionella Control

Comprehensive water management consultation, chemical online descaling, bio-dispersant dosing, and basin sludge evacuation to protect exchangers from fouling.

  • Cycles of Concentration (COC) audits
  • Algae and biological growth eradication
  • Cooling water chemical compatibility

INDUSTRIAL COOLING TOWER CONFIGURATIONS

Precision-built for demanding industrial environments including steel mills, petrochemical plants, refineries, captive power plants, and HVAC district cooling.

INDUCED DRAFT // ROUND FRP

Bottle-Type FRP Towers

Compact 360-degree aerodynamic round design with rotating sprinkler distribution. Ideal for industrial HVAC, injection moulding, and medium chemical plants where footprint is critical.

Capacity Range: 10 to 1,000 TR
Air Flow: Induced Draft Axial
Casing: UV Stabilized Isophthalic FRP
Water Distribution: Rotary Sprinkler Pipe
CROSS FLOW // RECTANGULAR

Cross-Flow Square FRP Towers

Low-pumping head gravity distribution with horizontal airflow. Offers exceptional energy efficiency, convenient maintenance access during operation, and minimal drift loss.

Capacity Range: 50 to 2,500 TR / Cell
Air Flow: Horizontal Cross-Flow
Distribution: Gravity Hot Water Basin
Maintenance: Full Internal Walkway
COUNTER FLOW // RECTANGULAR

Counter-Flow FRP Towers

Maximum thermal approach efficiency where cooling water moves vertically downward against incoming upward airflow. Equipped with pressurized target spray nozzles.

Capacity Range: 100 to 4,000 TR / Cell
Air Flow: Vertical Counter-Flow
Fills: Virgin PVC Honeycomb Fills
Fan Blades: FRP Aerofoil Variable Pitch
HEAVY CIVIL // TIMBER & RCC

Heavy Timber & RCC Towers

High-tonnage continuous duty cooling towers constructed with treated pine timber or reinforced concrete. Engineered for captive power plants, steel mills, and refineries.

Capacity Range: 1,000 to 50,000+ m³/hr
Framework: Treated Timber / RCC Civil
Water Quality: High TDS & Suspended Solids
Lifespan: 30+ Years Operational

COOLING TOWER CAPACITY & TONNAGE CALCULATOR

Estimate your plant's cooling range, approach temperature, total heat rejection load, and required tower tonnage (TR) instantaneously.

1. Input Plant Thermal Parameters

Standard: 1 TR ≈ 0.68 - 0.75 m³/hr depending on range
Navi Mumbai / Mumbai Summer Wet Bulb ≈ 28°C - 29°C

2. Calculated Thermal Outputs

COOLING RANGE:
8.0 °C
Hot Temp − Cold Temp
APPROACH TO WET BULB:
4.0 °C
Cold Temp − Wet Bulb
HEAT REJECTION LOAD:
800,000 kcal/hr
Flow × Range × 1000

ANNUAL MAINTENANCE CONTRACTS (AMC)

Avoid catastrophic production shutdowns. Himali Engineers AMC contracts ensure guaranteed response time, certified technician visits, and maximum equipment lifecycle.

ESSENTIAL CARE

Preventive AMC Contract

Scheduled bi-monthly and quarterly technical checkups designed for facilities with internal maintenance staff wanting expert supervision.

  • ✓ 6 Scheduled Comprehensive Inspections / Year
  • ✓ Nozzle cleaning & water distribution balancing
  • ✓ Motor current & electrical safety tests
  • ✓ Gearbox oil inspection & seal testing
  • ✓ Priority response within 6 hours
Request Preventive AMC

Experiencing an active cooling tower breakdown?

Our emergency mobile engineering unit dispatches across MMR, Thane, and Pune 24/7.

SERVING HEAVY PROCESS INDUSTRIES ACROSS INDIA

Engineered cooling towers tailored to unique water chemistries, corrosive environments, and 24/7 non-stop manufacturing demands.

01

Steel & Rolling Mills

Blast furnace cooling, continuous casting (CCM), rolling lines, and induction furnaces.

02

Chemical & Petrochemical

Acid-resistant FRP resin systems, heat exchanger circuits, and hazardous zone motors.

03

Power Generation

Captive thermal plants, biomass generators, turbine condenser cooling, and auxiliary loops.

04

Sugar & Distilleries

High suspended solids handling, non-clogging splash distribution, and fermentation cooling.

05

Commercial HVAC & Malls

Low-noise centrifugal and aerofoil fans, rooftop water chillers, and zero-plume options.

06

Plastic & Injection Moulding

Rapid cycle time cooling for extrusion machines, hydraulic oil coolers, and mold temperature control.

PRECISION THERMAL ENGINEERING BACKED BY REAL FIELD EXPERIENCE

Himali Engineers was founded with a singular commitment: delivering uncompromised thermal efficiency and industrial-grade mechanical reliability for industrial water cooling systems.

Located in the heart of Maharashtra's industrial hub at Navi Mumbai, our facility designs, fabricates, and tests cooling tower components under rigorous quality control standards. We utilize premium isophthalic resins, virgin PVC extrusion, and dynamically balanced aerofoil fans to ensure our equipment lasts for decades in harsh factory environments.

✓ Full adherence to CTI (Cooling Technology Institute) thermal design codes
✓ In-house FRP pultrusion and contact molding manufacturing
✓ 24/7 Breakdown response unit with dedicated mobile service van
✓ Ready inventory of OEM replacement fills, nozzles, and fan blades
ISO 9001:2015 Quality Certified
100% INDIAN Indigenous Manufacturing
Himali Engineers Seal
HIMALI ENGINEERS
COOLING TOWER SPECIALISTS
“KEEPING INDUSTRY COOL”
Direct Support Line: +91 96534 0470

REQUEST AN ENGINEERING QUOTATION OR AMC PROPOSAL

Submit your cooling tower specifications below. Our senior thermal application engineers will evaluate your flow rates and temperatures, delivering a customized proposal within 2-4 hours.

24/7 EMERGENCY BREAKDOWN
+91 96534 0470

Immediate dispatch across Navi Mumbai, Thane, Taloja, Rabale & Pune industrial belts.

INSTANT WHATSAPP ENGINEERING CHAT
Chat Directly on WhatsApp Share tower nameplate photos, motor ratings, or site videos for quick analysis.

Registered Works & Office:

Plot C-14, Industrial Estate, Thane - Belapur Rd, Navi Mumbai, Maharashtra 400705

Technical Proposals: info@himaliengineers.com
Response SLA: < 4 Hours Guaranteed
Supabase Cloud Integration: rsdoxkoyqpoinxdidnsy

Technical Enquiry Specification

Fill in plant thermal specifications for an engineering quotation.

Direct dispatch to Senior Engineers. Database synchronized with Supabase backend.
WhatsApp Call +91 96534 0470